Potatoes
Turn potato variability into consistent yield
Measure, monitor and automatically optimize quality and process parameters across your potato processing line from intake to final pack.
Discover Polysense for potatoes
Polysense Qualify
Real-time quality control,
at production scale
Polysense Qualify continuously measures product quality across 100% of production output, turning natural variation into real-time production insight that improves yield, reduces waste and stabilizes output.
Used by leading food producers worldwide
Problems we solve
What Qualify makes visible across your line
Dimensions & form
Analyze product size and geometry at production scale
Qualify measures length, width, height, shape and volume across 100% of throughput. This reveals how raw material and processing affect product geometry and dimensional consistency.
Length & width
Height
Shape & symmetry
Volume estimation
Dimensional distribution
Defects
Detect product defects in real time
Polysense Qualify identifies product defects directly on the production line, enabling immediate quality visibility and consistent grading decisions.
Surface defects
Damage & bruising
Deformation
Off-spec products
Schism
Foreign material & anomalies
Detect foreign material before it reaches downstream processing
Polysense Qualify identifies anomalies and foreign material in real time, helping operators quickly intervene and protect production quality.
Foreign material & anomalies (stones, plastic, wood)
Contaminants on the line
Variation & distribution
See how product characteristics spread across production
Qualify quantifies how attributes such as size or color are distributed across batches, shifts and time. This exposes variability and drift that sampling cannot capture.
Size class distribution
Color distribution
Attribute spread
Trend over time
Batch & shift comparison
"Polysense is our strategic partner that stretches us in taking our production to the next-level with long-term projects. Their balanced combination of knowledge, agility and skills make them our one-stop shop for AI and data in our production."
Why us?
From inspection to understanding
Traditional camera inspection systems focus on detecting defects or sorting products. Polysense goes further by turning visual product measurements into continuous production insight.
Production insight, not just inspection
Traditional systems check product quality at specific checkpoints. Polysense measures product characteristics continuously across the entire production flow.
Built for the food industry
Polysense is built to face the realities and characteristics of the food industry. We know what specific parameters to measure and can send the right triggers.
Designed for industrial scale
Polysense analyzes product variability across 100% of throughput and integrates with production systems to support real-time decision making.
Integration & scale
Built for your existing production lines
Polysense integrates seamlessly with your MES, ERP, and BI platforms, and connects across your IT/OT infrastructure.
Inline hardware, installed on your line
Polysense provides the camera hardware required to measure product characteristics directly on the production line. No need to buy new machines or adapt your current production line.
Cameras installed on existing production lines
No major machine modifications required
Industrial hardware built for food production environments
Choose between guided install or full install by Polysense
Seamless integration with your production systems
Polysense connects directly to your production environment to turn product measurements into real-time production insight.
Integration with PLC / SCADA / MES systems
Real-time production data and dashboards
Works with existing automation infrastructure
Scales from single lines to global deployments
Enterprise and compliancy-ready
Industries
Built for the realities of your industry
Every industry has its own raw materials, its own variability, its own margins under pressure. We can handle the biology, seasonality and complexity of your specific production environment.
"Polysense's balanced combination of knowledge, agility and skills make them our one-stop shop for AI and data in our production.”
Matthieu Jacobs,
CIO at Agristo
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Fruits & vegetables
Turn fresh produce variability is inevitable. Losing margin to it isn't.
Fresh produce quality shifts with every harvest, every season,every supplier batch. Polysense measures what's happening on your line in realtime, so you can act before product is lost, rejected or recalled.
Polysense for Fruits & vegetables
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Bakery
Turn Bakery variability into consistent yield
Finding skilled operators is harder than ever. Raw material costs leave no room for waste. A single quality issue can cost you an entire batch. Polysense keeps your line accurate, whatever comes in.
Polysense for bakeries
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Other industries
Turn variability into consistent yield
Measure, monitor and automatically optimize quality and process parameters across your processing line, from intake to final pack.
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FAQ’s
You might have some questions
Yes. Polysense is configured to the specific quality parameters that matter for each product on your line. When your line changes over, the system automatically measures against the correct criteria for the product being produced.
Polysense can also automatically detect specification changes through integrations with MES or ERP systems, ensuring the right inspection settings are always applied without manual intervention.
Metal detectors catch metal. They miss plastic, rubber, organic material and other contaminants that are among the most common causes of recalls in food production today. Polysense adds a vision-based layer of detection that catches what metal detectors cannot, earlier in the process and before product is packaged.
Polysense integrates with the systems already running on your shop floor, including SCADA, MES and PLC platforms. Measurement results flow directly into the systems your team already uses, including your central dashboards and reporting tools. No parallel infrastructure required.
Results are visible in real-time dashboards, with alerts when quality drifts outside your defined thresholds. Data also integrates with your existing systems, including SCADA, MES and PLC platforms, so your team sees everything in the tools they already use.
Yes. Polysense is configured to detect and classify specific defect types relevant to your line and your quality standards. Whether you need itemized defect categories or a general defect rate, the system is set up around the parameters that matter for your operation and your customers.
No. Polysense is designed to install on the line you already have. We connect to your existing equipment with minimal hardware changes, including peelers, cutters, sorters and washers. Most lines are up and running within a few weeks.
That's common. Most vision systems are built as generic tools that don't account for the realities of food processing. Polysense is different in two ways: we focus exclusively on food production, and we've built deep, hands-on understanding of how real potato processing lines actually behave. We work directly with potato processors, so the system is designed around yield, variability and production constraints, not lab conditions.
Manual quality control depends on samples taken at intervals, typically once an hour or less. By the time a problem shows up in a sample, large volumes of affected product have already been processed. Polysense Qualify detects issues the moment they appear and alerts your team while there is still time to act. It also removes the subjectivity that comes with operator-dependent inspection, so your quality measurements mean the same thing on every shift.
Polysense Qualify measures product quality inline, in real time, at production speed. It uses vision systems to detect defects, measure dimensions, monitor colour and identify foreign material continuously across your production line. Where manual sampling might inspect one in every ten thousand products, Qualify measures everything, giving you a representative and objective picture of what is actually happening on your line.
