Automated process control
based on real-time data
Automatically adjust
Real-time control in your hands
Closed-loop optimization
Traditional production
With Polysense AutoControl
The outcome?
See what’s happening on your production line
Yes. Polysense is configured to the specific quality parameters that matter for each product on your line. When your line changes over, the system automatically measures against the correct criteria for the product being produced.
Polysense can also automatically detect specification changes through integrations with MES or ERP systems, ensuring the right inspection settings are always applied without manual intervention.
Polysense integrates with the systemsalready running on your shop floor, including SCADA, MES and PLC platforms.Measurement results flow directly into the systems your team already uses,including your central dashboards and reporting tools. No parallelinfrastructure required.
AutoControl communicates with your existing machines via standard industrial protocols, including OPC-UA and MQTT. In most cases, no hardware changes are required. The system connects to the control layer your machines already have.
Significantly more. In a controlled validation comparing AutoControl against manual operator control on a peeling line, AutoControl made adjustments at a far higher frequency in response to changing input conditions, resulting in lower deviation from the target and more consistent output. Manual operators simply cannot monitor and adjust at the speed and frequency that changing raw material conditions require.
Polysense Qualify measures quality and gives your team the data to make better decisions. AutoControl takes the next step: it uses that real-time quality data to automatically adjust process parameters on your machines, closing the loop between measurement and action. Where Qualify gives you insight, AutoControl turns that insight into automated control.
Yes. Polysense is configured to detect and classify specific defect types relevant to your line and your quality standards. Whether you need itemized defect categories or a general defect rate, the system is set up around the parameters that matter for your operation and your customers.
Polysense integrates with the systems already running on your shop floor, including SCADA, MES and PLC platforms. Measurement results flow directly into the systems your team already uses, including your central dashboards and reporting tools. No parallel infrastructure required.
