Consistent baking. Less waste. Higher Yield.

Finding skilled operators is harder than ever. Raw material costs leave no room for waste. A single quality issue can cost you an entire batch. Polysense keeps your line accurate, whatever comes in.
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Used by leading bakers worldwide
Visualize & monitor

See what’s happening on your production line

Gain real-time visibility into product quality and production performance to detect variability and deviations instantly.
Outcomes

Why bakery producers choose Polysense

Bakery production depends on consistency, but variability makes that hard to achieve. Polysense helps producers stabilize output, reduce waste and run more profitable production lines.
AI-Powered Platform

The intelligence layer your production line needs

How Polysense improves your production line step by step

Understand your production line

We map your line end to end: what to measure, which quality challenges matter, and which KPIs define performance. This creates a shared baseline of reality.

Install and train

Polysense is installed on your existing production line with minimal hardware changes, integrating with the machines and systems you already use. Our algorithms learn your product and production behavior.

Real-time control in your hands

Product quality is measured in real time on the line, giving you continuous visibility into variation, defects and performance. The platform goes live with dashboards, alerts, and root cause analysis. Your team acts on real-time insights and continuously steers production based on what is happening now.

Closed-loop optimization

Polysense moves from insight to action. Setpoints are automatically adjusted to optimize performance, while operators focus on exceptions instead of constant monitoring.

The outcome?

A dynamic production process that stabilizes output despite variability.
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FAQ’s

You might have some questions

That's exactly what it's built for. Fresh produce quality shifts with climate, growing region and supplier. Polysense measures quality continuously, so your line parameters adapt to what's actually coming in rather than staying fixed to last season's settings.‍

This is exactly the problem inline measurement solves. On a high-speed line, a production fault that goes undetected for ten minutes can mean thousands of invalid products. Polysense detects drift in colour, dimensions, decoration and defects as it happens, so you can correct while the batch is still running, not after the loss has already occurred.

That's one of the most common challenges we hear in bakery today. Polysense captures the process knowledge that used to live with your experienced operators and builds it into the system. New operators get real-time guidance on what's happening and what needs attention, instead of having to rely on experience they don't yet have.‍

Polysense integrates with the systems already running on your shop floor, including SCADA, MES and PLC platforms. Measurement results flow directly into the systems your team already uses, including your central dashboards and reporting tools. No parallel infrastructure required.

No. Polysense is designed to install on the line you already have. We connect to your existing equipment with minimal hardware changes, including peelers, cutters, sorters and washers. Most lines are up and running within a few weeks.

That's common. Most vision systems are built as generic tools that don't account for the realities of food processing. Polysense is different in two ways: we focus exclusively on food production, and we've built deep, hands-on understanding of how real potato processing lines actually behave. We work directly with potato processors, so the system is designed around yield, variability and production constraints, not lab conditions.