Map and optimize your entire line
From production visibility to intelligent optimization
See what’s happening on your production line
Reveal hidden costs on your production line
Anticipate and control production results
Want to see Polysense in action?
The intelligence behind your production line
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Automatic process adjustment
Know the output before it happens
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our AI features?
How Polysense Intelligence impacts your business
Less waste, more profit
Operators empowered with the data they need
Stable, predictable output.
Turn on AI-automated control in four simple steps
Assessment
Line setup on existing equipment
Inline measurement goes live
From insight to optimization
The outcome?
Why food producers choose Polysense
Continuous inline inspection
Every product measured in real time,
not a periodic sample.
Automated process control
Every product measured in real time,
not a periodic sample.
Operator-independent quality
Consistency that doesn't depend on
who's on shift.
Fits your existing line
Integrates with the equipment you already run.
IT/OT integration
Built to work with your existing IT and OT systems. From PLCs to SCADA and MES.
Measurable waste & yield gains
Outcomes you can put a number on, line by line.
You might have some questions
Yes. Polysense is configured to the specific quality parameters that matter for each product on your line. When your line changes over, the system automatically measures against the correct criteria for the product being produced.
Polysense can also automatically detect specification changes through integrations with MES or ERP systems, ensuring the right inspection settings are always applied without manual intervention.
Polysense integrates with the systems already running on your shop floor, including SCADA, MES and PLC platforms. Measurement results flow directly into the systems your team already uses, including your central dashboards and reporting tools. No parallel infrastructure required.
AutoControl communicates with your existing machines via standard industrial protocols, including OPC-UA and MQTT. In most cases, no hardware changes are required. The system connects to the control layer your machines already have.
Significantly more. In a controlled validation comparing AutoControl against manual operator control on a peeling line, AutoControl made adjustments at a far higher frequency in response to changing input conditions, resulting in lower deviation from the target and more consistent output. Manual operators simply cannot monitor and adjust at the speed and frequency that changing raw material conditions require.
Polysense Qualify measures quality and gives your team the data to make better decisions. AutoControl takes the next step: it uses that real-time quality data to automatically adjust process parameters on your machines, closing the loop between measurement and action. Where Qualify gives you insight, AutoControl turns that insight into automated control.
Yes. Polysense is configured to detect and classify specific defect types relevant to your line and your quality standards. Whether you need itemized defect categories or a general defect rate, the system is set up around the parameters that matter for your operation and your customers.
